論述

Introduction

輥型機是輪輞的公供激光激光加工游戲裝備，但凡輥型激光激光加工含有3個生產工序（第4序，第2序和第四序成型。），每序目前1臺輥型機，每臺輥型機含有下線條：輥型機服務器主機、手動液壓風險管理體制、PLC合理風險管理體制、高下料組織和輥型沖壓模具。This roll-forming machine is a kind of special equipment that is use for steel wheel rim manufacturing, usually the roll-forming process include 3 steps (1st forming, 2nd forming and 3rd forming), each step will use one unit roll forming machine, which include below parts: roll forming unit, hydraulic station, PLC control system, Loading/Unloading device and roll forming tooling

紫裝樣式

Specification

裝配型號	Model Number	GX23/300-AH
輥型力	Roll Forming Force	230KN
油缸站機電工程電機功率	Motor Power of Hydraulic Station	82.5KW
主要配置黑色防靜電鑷子間距	Spindle Length for Installing Molds	320mm
的高低進給時速(能調)	Upper & Lower Spindle Speed range	0 ~ 320r/min
伺服電機材料和直徑為	Spindle Material & Diameter	40CrMo, Φ145mm
輕重進給行距	Distance between Upper & Lower Spindle	240 mm ~ 380mm
下軸載荷可調節為總量	Axial Adjusting Range of Lower Spindle	±2mm
下機床主軸旅程(裝模處軸的截面積145mm)	Stroke of Lower Spindle: (axial diameter 145mm at die-setting)	140mm
下主軸靠近速率	Loading Speed of lower Spindle	185mm/s
下伺服電機工進傳輸速度可調式企業規模	Feeding Speed’s Adjusting Range of Lower Spindle	2~10mm/s
下主軸電機可手動調節傾斜	Tilting Angle Adjusting Range of Lower Spindle	-0.34° to +0.17°
特別打印輸出電流值	Rated Input Voltage	380V/3phase
特別輸出容積	Rated Input Power	110Kw

輥型模貝

Roll Forming Tool

輥型機器上要轉配輥型沖壓黑色防靜電鑷子，每種個生產工藝設計一套輥型沖壓黑色防靜電鑷子。The roll forming machine need install roll forming tool which will be used for each rim spec.

設備調濟少數民族特色

Machine’s Adjustment  

夾頭的研究生調劑 /Main Spindle’S Adjustment

某一名夾頭都由擺臂撐持，擺臂進行鉸接與夾頭相互，擺臂的鉸常開觸點進行球滾針軸承，后端開發的一名配備在偏疼平臺上，依靠發展偏疼變現夾頭的傾斜度，為使兩夾頭數據同步對應相向研究生調濟，兩偏疼平臺用電腦配備交叉耦合在一再，依靠發展手輪止住研究生調濟，其感召為 ：Every main spindle is hold by pendular arms, which connects with main spindle by hinge. The hinge point of pendular arm adopts ball bearing. The back one is installed on an off-centre device. The main spindle inclined is realized through eccentric. To adjust two main spindles symmetrically at the same time, the two off-centre devices are coupled together by mechanism device and adjusted by hand wheel. Its main function is following:

1)供求生產守護進程里面需的定形力，就能進那步規范乙酰乙酸的品質。

Provide needed forming force in forming process, which can control product quality better;

2)填補進給變化

Compensate main spindle’s transformation;

3)確定沖壓模具劃痕

Compensate wear tooling

下刀盤之前之后調整Forward & Backward Adjustment of Lower Spindle

下主要程度較上下修護結構，用作了依然加密封墊的研究生專業專業研究生調濟方試英文，十倍就可以研究生專業專業研究生調濟機床。擴張中軸螺母（3）帶動鏈輪鏈條參數（2）跳出，鏈輪鏈條參數帶動齒套（4）擴張，齒套（5）沿途速度羅紋移動激勵下主要（2）挪動，就可以快捷而又平均水平的實現目標下主要（2）上的型輥上下研究生專業專業研究生調濟，用作了依然加密封墊的研究生專業專業研究生調濟方試英文，有很大的的思想進步了機床研究生專業專業研究生調濟保障，的降低了因研究生專業專業研究生調濟片予盾適，或永劫間運用判決書生效的題目的。The lower spindle can be adjusted forward and backward horizontally, it is easy for adjusting roll-forming tool.Attached below drawing to show operating principle, its adjustment process is:Turning the bolt 3 of middle axle to drive the chain wheel 2 -> and chain wheel drive gear sleeve 4 and gear sleeve 5 -> to power the lower spindle 2 moving by screw thread -> for achieving forward and backward adjustment of forming roller which mounted with lower spindle 2.

主軸電機轉速的專業調劑 Adjustment of main spindle’s rotation speed

主軸接納液壓馬達驅動，液壓馬達裝配在成型機的前面，經由進程萬向節與主軸相連，高低液壓馬達別離驅動上軸與下軸向擺布差別標的目的扭轉，調劑液壓馬達回油口節省閥來轉變高低軸轉速，使之高低輥模打仗工件時堅持線速率的分歧，避免劃傷工件與輥模。

The main spindle is driven by hydraulic motor which is installed on the back of forming machine and connects with main spindle by cardan joint. The upper and lower hydraulic motor drives upper spindle and lower spindle to rotate to left or right. Adjust throttle valve of hydraulic motor’s oil return port to change rotation speed of upper and lower spindle for the aim make upper and lower rolling tool keep the same linear speed when they contact with workpiece, prevent workpiece and roll-forming tools from scratch.

側導向型的專業調劑 Adjustment of side guide device

側科研開發于堅持什么輪輞在擠壓成型程序中的載荷影響力，和使輪輞其中是模具加工其中下面，科研開發輪的影響力就能夠決定鋼件模式結束研究生調劑。The side guide device is used to keep axial position during forming for the aim to make rim’s center under tool’s center. Guide wheel’s position can be adjusted according with workpiece’s shape.側科研開發裝在上主要兩邊，每個人個側科研開發中帶滑道沿直線方程項目，為液壓裝置能夠。The side guide device is installed on two sides of main spindle. Every side guide device has slide way and can move straight, driven by hydraulic station.側層面的啟始點和竣事點經途tcp連接手輪隨意調節，每個側層面的高度均有最靠近轉換開關做為合理標準。The start point and end point of side guide can be adjusted by hand wheel. Every side guide has proximity switch on top and bottom as control unit.

鋁件的高低料裝配圖的調濟Adjustment of loading/unloading device

多少料搭配超高的調濟，都按照工件表面半徑的具體來調濟到可以的超高，可途經守護進程彈出起伏的絲桿來構建。The adjustment of loading/unloading’s height: rotate lifting lead screw to adjust device to proper height according with workpiece’s diameter.部件鼓勵精準的調濟，調節濟輥動料架之前之后的價值來構建。部件推精準后，輥動料架中下部有擰緊裝配工，以未變料架的價值，并很多里路啟閉撥打電話發訊。Adjustment for pushing workpiece to the place: adjust roll-forming machine’s front and back position to realize. There is a locking device on the bottom of roll-forming machine to stabilize feeding device’s position. It also has a stroke switch to transmit signal.

加裝型輥的推料加裝Push-ring for Dismounting Roll Forming Tool

在大小設備數控車床主軸（1）和（2）的莖部都工作設想有推料環，沿途歷程油嘴釋放干油，一家依托于油槍負荷勉勵推料環前進跑，可以勉勵設備數控車床主軸上的型輥前進跑不斷的旋轉，為順遂零件型輥建設有利于首要條件，能夠迅速拆卸型輥，全面發展了打球。We design and mounted a push-ring on the root of lower spindle 1 and upper spindle 2, operator can inject grease (dry oil) from lubricating nipple by oil gun, it can push the “push-ring” forward powered by pressure of oil gun, and then the push-ring can push the roller limited moving forward. This design will create favorable conditions for disassembly roller smoothly.